500000 Shots Single Cavity DME Hasco Injection Overmolding
Overmold tooling is classified as insert molding
To help identify the difference in the two types of molding, think of injection molding as discrete components molded within a closed mold and insert molding as molding around an item inserted into the mold. During the insert molding process, the goal is to completely fill the mold cavity so that the cosmetic and functional requirements of the finished part are met, but at the same time not cause any uncontrolled molding material to exit the cavity and cause damage to the connector or cable inserted into the mold. It becomes a race to inject molding material into the cavity fast enough so it does not cool and cause restriction and then stop it before it flashes (escapes) at the connector or cable openings in the mold.
Overmold Tooling System
What does the overmold tooling system look like and what are its components?
1. The mold base is the mounting unit attached to the molding machine plattens that holds the mold.
2There are many options in mold base designs. Universal multi-unit dye (MUD) bases provide off-the-shelf solutions to mold makers, including mold inserts for machining cavity and mold sections. Because these MUD bases typically add cost to the overall tooling system, many companies in the industry design their own custom configurations that allow for a wider range of mold
Part Desription
| A/B plate steel | P20 |
| Mold type | 2 plate-mould |
| Mold base steel | S50C LKM, DME, LKM & HASCO & DME, HASCO, LKM Mould Base |
| Mold standard | LKM |
| Core/Caviry steel | S136, NAK80, P20/738/718/NAK80/S136, P20, 718H |
| Runner type | Cold runner |
| Cycle time | 65S |
| Gate type | Sub gate |
| Design software | PROE, CAD, CAD/UG/ProE/SOLIDWORKS, UG, |
| Mold number | According to customer requirement |
| Payment term | T/T |
| Package | Artificial Wooden Box with Steel Frame |
| Mold life | 0.3-0.5 million shots |
| MOQ | 1 set |
| Deliverly date | 4-5 Weeks |
Our Advantage
1. Professional Engineer team
KYE has 6-8 engineers with 10~15 years of full expereience, their professional skill can offer you the best solution for the project and help you manage the project in the best effective way.
2. Owned mold making workshop
KYE has owned mold workshop with 15 CNC machine,10 EDM, 4 wire cutting,milling machines, drilling machines, 2CMM and 3CMM in house to make sure the high quality and lead time.
3. Injection molding workshop
KYE has around 40-50 sets of injection machine range from 50T to 600T.
4. Various Service
We offer various service including Automotive parts, Home Appliance, Electronic and Medical parts with one stop service
including product design, mould fabrication and second processing,such as Spray painting,Printing, Chrome, Engrave and assembling,etc.
5. Thorough project management system
KYE has thorough project management system from sales team to engineer and worker team.
| Equipment | Model | Qty | Made in |
| CNC Center | AHarford CNC-2150H | 2 | China |
| YCM FV85 | 2 | Taiwan |
| OKUMA | 1 | Japan |
| EDM Machine | ARD M30E | 7 | Taiwan |
| Sodick am30l | 3 | Japan |
| AM30L | 1 | China |
| Wire EDM | Charmilles 240 | 2 | Switzerland |
| GA64S | 1 | Taiwan |
| Grinder | JL-614 | 3 | Taiwan |
| WP-614 | 5 | Taiwan |
| Miller | Topone 3-5# | 5 | Taiwan |
| Die Rolling Machine | NICE NCF-5 | 1 | China |
| Die Spotting machine | NICE NC70-1007 | 1 | China |
| Gear Tester | OSAKA GTR-4LS | 1 | Japan |
| Linear Height | TESA Micro-Hite M600 | 1 | Switzerland |
| Tool Microscope | Mitutoyo MF-A1720 | 5 | Japan |
| Projector | CPJ-3015Z | 1 | Taiwan |
| CMM | Mitutoyo C707 | 1 | Japan |
LPL Applications
1. Die casting mold
Camera Chassis,Radio Assembly for Satellite Systems,Camera Housing,Cartridge Adhesive Applicators,Tablet Frame,toothbrush base and shaft, heat sink for LED headlinghts, phone front cover,Aluminum Heat Sink Cover,Aluminum Motor Cover
2. Over-mould injection mold
Bi-color cap, remote control mold, Hand Grip/hold/knob/shank,Road Traffic Cones Base,Cosmetic Bi Color Fliptop Cap,Bi-color Screen Frame,Medical product hand Grip
3. Electronic product mold
Digital Signal Processor Cover,Plastic Lampholder,Plastic Lamp Shade,Socket Cover, Enclosure Cover,Semi-transparent Lamp Shade,Electronic Product Shell,Heating Panel,Intelligent Touch-screen Cover and Base
4. Home appliance product mold
Kitchen Appliances,Coffee port cover,Baby Plastic Tray Covers,Home appliance component,Plastic Spoon,Plastic Filter Shim, Home appliance component,Bottle Cap
5. Industrial product mold
Insert molding,Plug Lid,Plastic Belt Buckle, plastis base cover,Vacuum Cleaner Connection, Rail Connection,Traffice Guidepost
6. Medical injection mold
Cap, Plunger Guide Cap,Instrument Frame,Plastic Leg,Machine support insert,Connection Box,Industrial Container
Rapid Cap for Insulin Pen,Sleep Posture Belt,Len Case,Dental deill cover,Orthotic foot cushions,Artificial nipples
7. Automotive mold
Automotive trim, Rearview mirror shell,Central glive box,Front and rear wheel brow,Door frame,Roof rack,Before and after the retaining bar Round shel cover plate,front and rear pedal,Air outlet grille, Auto lamp,The front baffle,Cockpit,Plastic Spindle
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500000 Shots Single Cavity DME Hasco Injection Overmolding Images
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